The Effect of Different Light-curing Units and Tip Distances on the Polymerization Efficiency of Bulk-fill Materials

SUMMARY Problem Statement In an average class II posterior preparation, the curing light tip is placed at a distance from the restoration surface that far exceeds the 1-mm manufacturer’s recommendation. This distance can have potentially detrimental effects on the curing efficiency of the light-curing unit as well as the properties of the resin-based composite restoration, especially at the bottom of the cavity preparation. Purpose The purpose of this study was to evaluate the effects of various types of light-curing units (LCUs) and the different curing distances on the degree of conversion (DC) and the surface hardness of bulk-fill composite materials. Methods and Materials A total of 390 specimens of three resin-based composites (RBCs) were fabricated. Two bulk-fill RBCs, including Filtek Bulk Fill Posterior (3M ESPE GmbH, Seefeld, Germany) and Tetric N-Ceram Bulk Fill (Ivoclar Vivadent AG, Schaan, Liechtenstein), as well as a Filtek Z350 XT nano-filled composite (3M ESPE GmbH, Seefeld, Germany), were utilized. In this study, the Vickers microhardness number (VMN) and the DC were evaluated at 2 and 4 mm thicknesses. Polymerization for 20 seconds was performed using two high-power light-curing units, namely the polywave Bluephase G2 light-emitting diode (LED) LCU (Ivoclar Vivadent AG, Schaan, Liechtenstein) and the monowave Elipar Deep Cure S LED LCU (3M Oral Care, St Paul, MN, USA) at 0, 2, and 4 mm distance between the curing tip and the RBC surface. The results were analyzed using the two-way analysis of variance method. Scheffe’s post-hoc multiple comparison tests were used to determine significant differences between the materials, the LCU, and the tip distances. Results The highest DC (70.17) was shown by Filtek Bulk Fill Posterior at a distance of 0 mm, whereas the lowest DC (45.99) was measured for the conventional Filtek Z350 XT at a 4 mm distance. Moreover, higher VMNs were shown by Filtek Bulk Fill and Filtek Z350 composites at 0 mm distance than by the Tetric N-Ceram Bulk Fill composite material when cured with a Bluephase G2 LCU. For all materials, a significant decrease in the DC and mean VMN values was observed at a 4 mm distance in comparison with 0 and 2 mm distances. Conclusions The DC and VMN values among the studied bulk fill materials were more significantly affected by the material composition and curing protocols. The increased distance from the light tip has a detrimental effect on the mechanical properties of composite resin materials. Significant differences were observed in the curing efficiency of the two LCUs investigated.