A new accurate design method for millimeter-wave homogeneous dielectric substrate lens antennas of arbitrary shape

The synthesis and the optimization of three-dimensional (3-D) lens antennas, consisting of homogeneous dielectric lenses of arbitrary shape and fed by printed sources, are studied theoretically and experimentally at millimeter(mm)-wave frequencies. The aim of the synthesis procedure is to find a lens profile that transforms the radiation pattern of the primary feed into a desired amplitude shaped output pattern. This synthesis problem has been previously applied for dielectric lenses and reflectors. As far as we know, we propose, for the first time, to adapt and implement it for the design of substrate lens antennas. The inverse scattering problem is solved in two steps. In the first one, the geometry of the 3-D lens is rigorously derived using geometrical optics (GO) principles. The resulting second-order partial-differential equation is strongly nonlinear and is of the Monge-Ampère (M.A) type. The iterative algorithm implemented to solve it is described in detail. Then, a surface optimization of the lens profile combined with an analysis kernel based on physical optics (PO) is performed in order to comply with the prescribed pattern. Our algorithms are successfully validated with the design of a lens antenna radiating an asymmetric Gaussian pattern at 58.5 GHz whose half-power beamwidth equals 10° in H plane and 30° in E plane. The lens is illuminated by a microstrip 2×2 patch antenna array. Two lens prototypes have been manufactured in Teflon. Before optimization, the measured radiation patterns are in very good agreement with the predicted ones; nevertheless, the -12 dB side lobes and oscillations appearing in the main lobe evidence a strong difference between the desired and measured patterns. This discrepancy is significantly reduced using the optimized lens.