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Method and device for the production of wide strips of copper or copper alloys

Albrecht, Michael ; Dauterstedt, Joachim ; et al.
2011
Online Patent

Titel:
Method and device for the production of wide strips of copper or copper alloys
Autor/in / Beteiligte Person: Albrecht, Michael ; Dauterstedt, Joachim ; Schütt, Hans-Jürgen ; Starke, Michael
Link:
Veröffentlichung: 2011
Medientyp: Patent
Sonstiges:
  • Nachgewiesen in: USPTO Patent Grants
  • Sprachen: English
  • Patent Number: 7,905,272
  • Publication Date: March 15, 2011
  • Appl. No: 12/519173
  • Application Filed: December 08, 2007
  • Assignees: MKM Mansfelder Kupfer und Messing GmbH (Hettstedt, DE)
  • Claim: 1. A method for producing wide strips of copper or copper alloys, which comprises the steps of: guiding a molten metal from a distribution container into a lower wide strip mold via a pour nozzle inclined at an angle; maintaining a surface of the molten metal in the distribution container at a constant level above a place where the pour nozzle is fixed in the distribution container in a range of 75 mm to 90 mm with respect to a level of a mold bath surface of the lower wide strip mold; guiding the molten metal by an ascending channel from the distribution container to the pour nozzle and the molten metal is distributed within the pour nozzle symmetrically over a width which corresponds to a width of a strip to be produced; and guiding the molten metal within the pour nozzle through at least one first flow restrictor and redirected at an exit point of the pour nozzle through a second flow restrictor in a direction of the mold bath surface and separated into numerous small individual flows in a vertical direction over an entire strip width of the lower wide stripe mold, the individual flows being carried into a molten metal bath of the lower wide stripe mold as a laminar flow which forms a wedge-type outflow profile with an opening angle, running in a direction of discharge of the lower wide stripe strip, of between 15° to 30° to the mold bath surface of the lower wide stripe mold.
  • Claim: 2. The method according to claim 1 , wherein outlets of the pour nozzle are located above the mold bath surface of the lower wide stripe mold, with a distance of the pour nozzle from the mold bath surface at a smallest point set at a ratio of distance/thickness of 1:1.5 to 1:1.1, dependent on a thickness of the strip to be poured.
  • Claim: 3. The method according to claim 2 , which further comprises partly immersing the outlets of the pour nozzle in the mold bath surface of the lower wide stripe mold.
  • Claim: 4. The method according to claim 1 , wherein before entering the pour nozzle the molten metal flows through a channel running parallel to a horizontal, which extends in width in the direction of flow.
  • Claim: 5. The method according to claim 1 , wherein the molten metal in a form of the individual flows disposed in a form of rows is discharged from the pour nozzle.
  • Claim: 6. The method according to claim 4 , which further comprises maintaining a ratio of flow rate to volume flow of 1:4 to 1:3 and of 1:1.5 to 1:2 at an entry point of the channel and at an exit point of the channel respectively.
  • Claim: 7. The method according to claim 1 , which further comprises configuring the first flow restrictor with regards to a material thickness and cross sectional areas of openings in the first flow restrictor such that a ratio of outlet cross sectional area to volume flow of 1:8 to 1:12 is maintained, with the outlet cross sectional areas being derived from a sum of the individual cross sectional areas of the openings of the first flow restrictor.
  • Claim: 8. The method according to claim 1 , which further comprises selectively influencing a flow rate of the molten metal by flow paths of different lengths within the first and second flow restrictors.
  • Claim: 9. The method according to claim 1 , which further comprises reducing a flow rate of the molten metal after discharging from the pour nozzle to a value that corresponds approximately to a discharge speed of the lower wide stripe mold or is close to it.
  • Claim: 10. A device for producing wide strips of copper or copper alloys, the device comprising: a distribution container filled with a liquid molten metal; a pour nozzle disposed downstream of said distribution container, said distribution container and said pour nozzle forming a pouring unit, said pour nozzle having a distribution section and a discharge section, with said distribution section increasing in width up to a width of a strip to be poured; a revolving wide strip mold disposed downstream of said pour nozzle and having a bath surface; said pour nozzle running diagonally downwards at a defined angle of inclination; said pouring unit disposed in such a manner that there is a difference in level of 70 to 95 mm between said bath surface of said revolving wide strip mold and a filling height; an ascending outlet channel disposed in said distribution container; said pour nozzle having a first flow restrictor extending over an entire cross sectional area and having through-flowable openings formed therein and disposed between said distribution section and said discharge section; said discharge section having a spout tapering in a direction of said revolving wide strip mold, and a lower limit of said spout running diagonally upwards at a defined angle and fitted as a discharge strip with openings formed therein pointing in a direction of said bath surface.
  • Claim: 11. The device according to claim 10 , wherein said discharge strip is disposed at an opening angle of 15 to 30° to said bath surface of said revolving wide strip mold.
  • Claim: 12. The device according to claim 10 , wherein a lowest point of said discharge strip is above said bath surface, at a distance from said bath surface corresponding to 0.9 to 0.5 times a thickness of the strip to be poured.
  • Claim: 13. The device according to claim 10 , wherein a lowest part of said discharge strip is in contact with said bath surface.
  • Claim: 14. The device according to claim 10 , wherein said discharge strip is partly immersed in said bath surface.
  • Claim: 15. The device according to claim 10 , wherein said openings of said discharge strip are disposed in a row, with said openings within said row being of identical design.
  • Claim: 16. The device according to claim 10 , wherein said openings of said discharge strip have different cross sectional areas.
  • Claim: 17. The device according to claim 10 , wherein: said pour nozzle has a base section; and said openings of said first flow restrictor are disposed in a row and in an immediate vicinity of said base section of said pour nozzle.
  • Claim: 18. The device according to claim 10 , wherein: said pour nozzle has a base section; and said openings of said first flow restrictor are disposed in a row and limited by said base section of said pour nozzle.
  • Claim: 19. The device according to claim 10 , further comprising: a connecting piece; and a pouring channel, said connecting piece with said pouring channel are disposed between said distribution container and said pour nozzle.
  • Claim: 20. The device according to claim 19 , wherein said pouring channel is disposed in said connecting piece and runs parallel to a horizontal and continues to increase in width in a direction of flow.
  • Current U.S. Class: 164/488
  • Patent References Cited: 4475583 October 1984 Ames ; 4915270 April 1990 Daniel et al. ; 4972900 November 1990 Szczypiorski ; 5613547 March 1997 Lauener ; 5755274 May 1998 Maiwald et al. ; 6095383 August 2000 Smith ; 2006/0191664 August 2006 Sulzer et al.
  • Assistant Examiner: Patel, Devang R
  • Primary Examiner: Kerns, Kevin P
  • Attorney, Agent or Firm: Greenberg, Laurence A. ; Stemer, Werner H. ; Locher, Ralph E.

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